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Customer Fulfilment Center — Barcelona

Where electrodes meet industrial scale

A multi-GW electrode manufacturing line, a benchmarking hub and a samples-and-prototypes workshop, all under one roof in Barcelona — fully operational since Q2 2024.

Inside the Jolt Solutions electrode coating factory in Barcelona — automated SPARKFUZE™ line
About the facility

A pilot line that thinks like a factory

Our Barcelona facility is designed to act as both a pilot and a benchmarking hub. It can coat a wide variety of substrates — nickel flynet, expanded mesh, wire mesh, foam, felt and more — with different catalyst formulations, at production-grade quality.

Current capacity is up to 100,000 m²/year. Once a commercial partnership is established, we sign an offtake agreement and replicate a fully automated line — up to 400,000 m²/year — close to your production site, deployed in just 8–9 months.

Every process step is instrumented and traceable: raw substrate in, validated electrode out, with full electrochemical characterisation of each batch.

Capacity & specs

Built for gigawatt-scale demand

100k m²/yr
Pilot line capacity (today)
400k m²/yr
Per replicated commercial line
8–9 mo
Line deployment time
2.7×1.8m
Maximum substrate format
How we work with customers

From enquiry to series production

A clear four-step path: we take your substrate specification in, and return performance-validated electrodes at production scale.

Scoping call

We align on your cell chemistry, current density, substrate, target lifetime and lead-time expectations.

Coating & sampling

Your substrate (or ours) is coated on the Barcelona line with a tailored SPARKFUZE™ recipe. Full electrochemical characterisation is delivered with the samples.

Validation

You test in your stack. We iterate on loading, chemistry and substrate format as needed to hit your performance and cost targets.

Series supply

Scale to series production from Barcelona, or replicate a line close to your site under an offtake agreement.

Capabilities

What we can do on-site

Substrate flexibility

Nickel flynet, expanded mesh, wire mesh, foam, felt. Titanium and stainless steel pre-treatments under development.

Catalyst library

In-house portfolio of PGM-free, low-PGM, MMO and custom mixes. New formulations developed on request.

Wide-format coating

Up to 2.7 × 1.8 m per electrode, with uniform loading from 0.2 to 2 mg/cm².

Electrochemical testing

Full cell and half-cell characterisation on site, with standardised reporting for each batch.

Rapid prototyping

New coating recipes from spec sheet to sample in a matter of weeks — sub-minute coating cycles make iteration cheap.

Quality & traceability

Process data captured per batch. AENOR ISO 9001 / ISO 14001 framework in implementation.

Come and see it

Visit the factory in Barcelona

Walk the line, see a coating run live, and talk to our process engineers. Private visits can be arranged within a few weeks.